This FUJI 180mm zirconia grinding wheel is specially adapted for demanding casting cleanup, rough grinding and heavy stock removal in foundries.
Developed following visits to European foundries, this FUJI 180mm zirconia grinding wheel is specially adapted for casting cleanup, rough grinding and heavy stock removal. This T27 depressed-centre wheel is manufactured for the European market.
Zirconia is the primary abrasive, combined with carefully prepared grains, Sumitomo phenolic resin and a controlled warm-pressing process. The result is a purpose-developed grinding wheel for demanding foundry work, with the option of pairing it with a compatible 300Hz high-frequency angle grinder.
FUJI tested this zirconia wheel against a conventional Super F2 aluminum oxide grinding wheel measuring 180 × 6 mm. Both wheels were tested on the same casting using the same HD-180 angle grinder. Under these conditions, the zirconia wheel achieved three times the grinding efficiency.
This is a grinding-efficiency result, not a claim of three times the wheel life. Actual performance depends on the casting material, workpiece geometry, equipment and operating conditions.
Acid treatment prepares the zirconia grain surfaces for bonding. The abrasive is combined with Sumitomo phenolic resin and formed using FUJI's Japanese warm-pressing process at 60°C, supporting integration between the abrasive and binder.
For demanding foundry production, pair this wheel with a compatible FUJI KOSOKU 300Hz high-frequency angle grinder to improve grinding productivity and support higher production throughput.
About the comparison: The three-times-efficiency result was obtained using the HD-180 grinder for both wheels. It was not a comparison between a conventional grinder and a 300Hz high-frequency system.
| Technical Parameter | FUJI Specification |
|---|---|
| Dimensions | 180 × 6 × 22.23 mm Diameter × thickness × bore |
| Wheel Type | T27 depressed-centre grinding wheel |
| Primary Abrasive | Zirconia (ZA) |
| Abrasive Preparation | Acid-treated grains |
| Bonding System | Sumitomo phenolic resin |
| Maximum Peripheral Speed | 80 m/s Follow the maximum RPM marked on the wheel. |
| System Option | FUJI KOSOKU 300Hz high-frequency angle grinder, subject to compatibility confirmation |
| Availability | Made to order; not held in stock |
| Quotation & Delivery | Confirm specification, quantity and production lead time. Shipping is charged separately. |
Grinding only — do not use as a cutting-off disc. This T27 wheel must not be used to cut through castings, gates or risers. Use a suitable cutting-off wheel or a combination wheel explicitly approved by its manufacturer for both grinding and cutting.
Visits to European foundries helped shape this product's focus on demanding casting-cleanup operations. FUJI combines these application requirements with factory testing to develop the wheel and discuss suitable grinding equipment.
A: This wheel was adapted specifically for demanding foundry grinding. In FUJI factory tests, it achieved three times the grinding efficiency of a Super F2 aluminum oxide wheel of the same 180 × 6 mm size. Both wheels were tested on the same casting with the same HD-180 angle grinder. The result describes grinding efficiency under those conditions, not a three-times increase in wheel life.
A: Acid treatment cleans and prepares the abrasive grain surfaces for bonding. FUJI combines the treated grains with Sumitomo phenolic resin and a controlled warm-pressing process at 40–80°C to support integration between the abrasive and binder.
A: The mesh reinforces the resin-bonded wheel structure. Reinforcement does not make a wheel impact-proof or suitable for unintended operations. This T27 product must be used for grinding within its marked operating limits, never as a cutting-off disc.
A: Store the wheels in their original packaging in a dry area, protected from moisture, physical damage and temperature extremes. Follow FUJI's storage instructions and any marked use-by date, and inspect each wheel before mounting.
A: A standard angle grinder may be suitable if its rated speed, wheel capacity, mounting flanges and guard match the wheel requirements. Supply frequency and bore diameter alone do not establish compatibility. For demanding production work, consider a compatible FUJI KOSOKU 300Hz high-frequency angle grinder. FUJI can help confirm the complete grinding setup.
Since 1953, FUJI has specialised in grinding wheels, cutting discs and industrial grinding equipment. Our KOSOKU brand developed Japan's first electric angle grinder in 1955, combining over 70 years of manufacturing experience with expertise in both abrasives and power tools.
FUJI's own-factory production and quality-management capabilities support consistent manufacturing, while application-based development adapts wheel specifications to customer requirements. Our focus is practical grinding performance, dependable quality and correctly matched equipment.
Share your casting material, grinding task, current grinder model and speed, required wheel dimensions, quantity and delivery country.
FUJI will help confirm the specification, recommend a compatible grinding setup and provide a quotation and production lead time.
Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.
For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.
Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.
Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.
Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.
| Standard Region | Safety Factor (Burst Multiplier) | Safety Logic & Benchmark |
|---|---|---|
| FUJI (High Precision) | > 2.0x | Engineered to exceed JIS requirements for maximum reliability. |
| Japan (JIS R 6242) | 2.0x | Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test. |
| Europe (EN 12413) | 1.73x | Risk Balanced: Provides high safety redundancy for most industrial apps. |
| USA (ANSI B7.1) | 1.5x | Efficiency Focused: Relies on machine guarding and operational procedures. |
Abrasive Selection Guide
Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.
Warning Symbol Interpretation
Standardized safety icons for safe operation and protection guard usage.
When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.
